PANEL BONDING WITH PLEXUS ADHESIVES
APPLICATION OVERVIEWA common method of panel construction is a metal frame (almost like a reinforcement skeleton) with the addition of thin panels fastened to that structural frame. Firetrucks, cargo trailers, ambulances, some HVAC, and buses are all examples of that build style. One part or single part systems such as Polyurethanes and Silane Modified Polymers (1K and 1K SMP’s) are sometimes used, however they have a moderate upper limit to the strength they provide and slow cure speeds, often leading manufacturers to look at two component panel glue systems from Plexus that have a higher strength or a consistent and predictable cure rate.
COMPOSITE PANELSPlexus is one of the leading choices for composite glue, since Plexus adhesives have primer-less adhesion and little to no surface preparation to most composites. When bonding composites to steel, aluminum or coated metals, Plexus adhesives are designed to have the right blend of strength and elongation to handle the various levels of thermal expansion between parts. Plexus adhesives also have proven resilient to long-term dynamic fatigue. Structural adhesives can eliminate potential stress cracks or catastrophic failures that rivets or other mechanical fasteners might cause on the panels.
RAW METAL PANELS
COATED METAL PANELS & BRACKETS
EXAMPLE OF PANEL BONDING (SHEET TO POST)
- Only 0.75PSI – 1.75PSI clamp pressure is needed to spread out most Plexus Products
- For flat sections, bar clamps help provide even pressure across the bond area
- Strategically placed mechanical fasteners can be used to help move products down line faster
- Select Plexus products contain glass beads to prevent over clamping and excess squeeze out
- Engineered standoffs or gaps directly on the part, can help contain the adhesive and guarantee certain bond gaps
BOND LINE READ THROUGH (PRINT THROUGH)
Print through is complicated and includes many influences. Excess pressure on temporary clamping is one factor. Two-part systems can create heat during their reaction and shrink as they cool. This can lead to a visible area on the surface. Read through can be minimized or eliminated by balancing the things that influence it.
Tips to reduce print through:
- Reduce bond gap – By lowering the bond gap (0.01” to 0.03”), there is less mass of adhesive, less heat and less volume to shrink
- Remove excess squeeze out – Less material to heat up and shrink
Contact Customer Service to learn more about Plexus adhesive solutions most suited for your project.
SURFACE PREPARATIONS FOR ADHESIVES
- Thermoplastics – A simple dry rag wipe (to remove any dust) is sufficient in most cases
- Composites – Depends on the chemistry, most RTM composites can be bonded after a dry rag wipe or solvent wipe. Other composites might need light abrading
- Raw Metal – Plexus has a line of primer free metal adhesives, which can often bond after a solvent wipe. For heavily oxidized metal, abrasion and solvent wipe is recommended
- Coated Metals – Can often be bonded as is after a wipe to remove any dust
Have a question about your material, please contact our Technical Service Department.