In today’s mining and aggregates industries, productivity and safety are no longer competing priorities, they are inseparable. Organizations increasingly understand that operational efficiency can only be sustained when the materials used in the field contribute to safer working environments, reduce risk, and support worker confidence. When crews feel protected and maintenance teams know they’re handling safer, more reliable products, productivity improves naturally.

This is the philosophy behind Devcon Korrobond 65 Ultra, a next‑generation crusher backing compound engineered to reinforce critical crusher components while significantly improving workplace safety. With its modernized chemical profile, enhanced strength, and faster application process, Devcon Korrobond 65 Ultra brings a new balance of performance and responsibility to crushing operations. Many of its upgrades were intentionally designed to support one core outcome: greater peace of mind, leading to greater productivity.

Below, we explore how safer materials like Devcon Korrobond 65 Ultra contribute to improved operational output, reduced downtime, and a stronger, more confident workforce.

A Safer Chemistry That Reduces Risk and Increases Confidence

One of the most significant advancements in Devcon Korrobond 65 Ultra is its dramatically improved hazard profile, achieved through targeted reformulation. In fact, the product no longer requires the “environmental,” “health hazard,” or “skull and crossbones” pictograms on its SDS and our customers will notice their absence on the product label, an important indicator of reduced risk during handling, mixing, and application.

Why does this matter for productivity?

Because safety concerns can slow down every stage of equipment maintenance. When materials require heavy protective gear, complex safety procedures, or trigger regulatory hurdles, even simple tasks become time‑consuming and stressful. Workers may delay or avoid maintenance activities that feel hazardous, leading to inefficiencies or even premature equipment failure.

By eliminating several dangerous components from its formulation, Devcon Korrobond 65 Ultra helps ensure:

• Less concern during application
• Fewer safety steps slowing down prep time
• Lower likelihood of exposure‑related incidents
• Improved confidence among new or less experienced workers

When personnel trust the materials they work with, they move more efficiently, make fewer mistakes, and maintain higher morale. Safety becomes an enabler of productivity and not an obstacle.

Faster Application and Curing for Less Downtime

Time lost to crusher maintenance is time your production system isn’t generating value. That’s why Devcon Korrobond 65 Ultra was formulated for speed as well as safety.

The product features:

• Improved flow characteristics for faster mixing and pouring
• A pot life of 15–20 minutes, allowing ample workability without delays
• A functional cure time of just 4–6 hours, significantly reducing downtime
• A 100% solids formula with no solvents, minimizing handling complexity
• Formulated in a blue color so operators can easily verify when the two components are fully mixed.

These enhancements reduce the total turnaround time required to apply the backing compound and return crushers to operation. In high‑demand environments, shaving even a few hours off a maintenance cycle can result in substantial production gains.

Faster curing not only accelerates equipment availability, it also reduces the window in which errors, contamination, or interruptions could occur. The process becomes more predictable and more reliable, leading to smoother maintenance planning and fewer unexpected delays.

Stronger Performance Means Less Frequent Maintenance

Safe materials are valuable, but safer materials that outperform previous formulas are transformative. Devcon Korrobond 65 Ultra was engineered not just to be safer, but to deliver substantially better mechanical strength and durability than prior generations.

Key performance enhancements include:

• Compressive Strength: 135 ±7 MPa (19,500 ±1000 psi)
• Tensile Strength: 41.37 MPa (6,000 psi)
• Nearly 30% higher impact resistance
• Shrinkage under 0.01% for increased dimensional stability

These improvements result in a backing compound that better absorbs shock, dampens vibration, and protects liners under heavy crusher loads. The operational benefits translate directly into improved productivity:

• Longer intervals between liner changes
• Reduced vibration‑related downtime
• Lower risk of equipment damage
• Better protection against loosening, cracking, or leaks

By extending equipment lifespan and reducing the frequency of unplanned maintenance, Devcon Korrobond 65 Ultra helps teams stay focused on production instead of problem‑solving.

Easier Application Reduces Errors and Speeds Up Workflow

Worker confidence and safety aren’t the only contributors to productivity, consistency matters too. Devcon Korrobond 65 Ultra’s ease of use further supports operational efficiency. The upgraded formula features improved flow characteristics, making it easier to mix and pour without complication.

This ease of application is essential because mixing errors are one of the most common causes of premature compound failure. When materials are easier to handle, mistakes are less likely. And when the process moves smoothly, teams spend less time troubleshooting and more time completing critical tasks.

Additionally, the resin‑to‑hardener ratios are straightforward and consistent across packaging sizes, reducing confusion between batches and helping workers remain confident in their technique.

The result is a predictable, repeatable application that saves time and enhances reliability.

Better Safety = Better Morale

In many industrial environments, safety programs are viewed strictly as compliance measures. But morale plays a significant role in productivity, and morale is heavily influenced by perceived safety. Workers who feel unsafe are more hesitant, more stressed, and more likely to rush through tasks or make errors.

Materials like Devcon Korrobond 65 Ultra help shift the dynamic. By reducing hazard exposure and simplifying safety procedures, teams can work more comfortably and confidently. This creates a positive ripple effect:

• More engaged crews
• Higher job satisfaction
• Lower turnover
• Better teamwork
• More attentive maintenance practices

When workers feel protected, they produce better results. Safety is not a barrier to productivity, it’s the foundation of it.

Conclusion: Safer Materials Are Smart Business

Devcon Korrobond 65 Ultra proves that safety, strength, and speed can coexist, and when they do, everyone benefits. From reduced downtime and streamlined workflows to enhanced morale and long‑term reliability, the advantages of using safer materials extend far beyond compliance.

In an industry where every hour of uptime matters and every maintenance decision impacts profitability, choosing backing compounds engineered for both performance and safety is a strategic investment in productivity.

Devcon Korrobond 65 Ultra isn’t just safer. It’s faster, stronger, and built to help operations reach their highest potential with confidence and peace of mind.

By: Alessandro Grazia, Technical Service Engineer